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The circuit created for the demonstration was a ring oscillator consisting of 14 transistors. Ring oscillators are basic components for more complex circuits and generate clock signals. BASF and Bell Labs contributed their experience in material science. The circuits were designed, printed and researched by printed systems GmbH and the Institute for Print and Media Technology. The researchers tested all mass printing technologies such as offset, gravure and flexographic printing.

The circuits were printed at a printing speed of up to 0.8 metres per second which although slow for printing, is a new dimension of production speed for electronics. Millionfold print runs will become possible. The polymer printing method is based on especially developed printing methods i.e. polymer molecules that are either conductive, semiconductive or isolating are accurately printed in ultrathin layers, one above the other. These polymers can be processed similar to ink. Compared to traditional printing, however, the demands on precision as well as on the chemical characteristics of the printing inks are considerably higher. A single mistake in printing will immediately lead to malfunctions of the printed circuit.

A switching frequency of 1 Hz was achieved with the used structural resolution of 100 µm. Prof. Dr. Arved Hubler, head of the Institute for Print and Media Technology at Chemnitz University of Technology whose research team already introduced the first mass printed single transistor in 2003, explains: "We have successfully met a great challenge in this project because the printing of electronics put completely new demands on materials, methods and machines different from those known from traditional printing.

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Now you can epoxy the perforated metal electrical electronic symbols to the insulator assembly. The perforated sheets are made by running a roller with metal pins over the sheet metal. That leaves the edges of the holes on one side rounded and the edges on the other side sharp. Put the rounded edge side toward the diaphragm. Epoxy the stators one at a time and be sure the epoxy has time to set before you pick up the assembled driver.

I have done some experiments aimed at rounding the sharp edges of the holes. One of the things I recalled from high school chemistry experiments with electrical electronic symbols is that corrosion of metals occurs fastest at points of stress and sharp edges. I tried using ferric chloride PC board etching solution from Radio Shack. Since aluminum is more 'reactive' than copper I had to dilute the solution by cutting it with water at about 1 part FeCl to 4 parts water. This kept the speed of the reaction slow enough to allow me to observe progress of the reaction and remove the aluminum when the edges were rounded. If you try this, be sure you dilute the FeCl and then put a small scrap of aluminum into the solution to test it before you put in the electrical electronic symbols you will use for your speakers. If you don't dilute the solution you'll end up with a bad smelling, boiling mess!

Step 4. Testing
Stand the driver up using styrofoam blocks to insulate it or hang it from a frame using nylon cord. Connect the transformer(s) to the driver per figure 4. Next, connect the bias supply wires to the transformer and the driver. Power on! If all is well you should hear a very quiet click or nothing at all.